Key Features of Large Gel Packs for Food and Pharmaceutical Use

Large gel packs are portable cooling products designed for temperature control, widely used in the transportation of food, pharmaceuticals, medical emergencies, and cold compresses for sports injuries. These packs contain a special gel that can absorb and release significant amounts of heat, maintaining either low or high temperatures as needed. Typically made from durable plastic or other waterproof materials, large gel packs are designed for longevity and leak prevention. The key features of large gel packs include:

  1. Long-lasting Cooling: The special gel formulation inside the large gel pack ensures prolonged low-temperature maintenance, keeping food and pharmaceuticals within a safe temperature range during transport.
  2. Safe and Non-toxic: Manufactured from non-toxic, environmentally friendly materials, ensuring safety and reliability.
  3. Multi-Purpose Use: Suitable for cooling food and pharmaceuticals, medical emergencies, and sports injury cold compresses.
  4. Flexibility: Remains soft and pliable even at low temperatures, allowing it to conform to various shapes.
  5. Reusable: High-quality gel packs are durable and can be reused multiple times, making them economical and environmentally friendly.
  6. Available in Various Sizes: Offered in different sizes and shapes to meet a wide range of transportation and refrigeration needs.
  7. Easy to Clean: The outer layer is typically made of waterproof PEPET or PEPA materials, making it easy to clean.
  8. Leak-Proof: The gel used as a coolant ensures that even if the outer packaging is damaged, the coolant will not leak and affect the transported items.

img59

Types of Large Gel Packs and Their Pros and Cons

Large gel packs can be categorized based on their use, materials, and temperature requirements. Here are the main types, along with their advantages and disadvantages:

  1. Standard Large Gel Packs
    • Pros:
      • Versatile: Suitable for cold chain transport of food, pharmaceuticals, and biological reagents.
      • Affordable: Low production cost, making them inexpensive.
      • Easy to Use: Simply freeze before use.
    • Cons: Limited flexibility and cooling duration.
  2. High-Performance Gel Packs
    • Pros:
      • Extended Cooling: Provides long-lasting cooling with better flexibility.
    • Cons: Higher cost.
  3. Instant Cooling Gel Packs
    • Pros:
      • Rapid Cooling: Ideal for situations requiring quick cooling, such as emergencies and sports injuries.
      • Portable: Typically designed for single use, making them easy to carry.
    • Cons: Single-use and short cooling duration.
  4. Eco-Friendly Gel Packs
    • Pros:
      • Environmentally Friendly: Made from safe, non-toxic materials.
    • Cons: Moderate cooling performance and higher cost.
  5. Custom Gel Packs
    • Pros:
      • Tailored Solutions: Can be customized in size, shape, and cooling performance to meet specific needs.
      • Brand Promotion: Can be printed with brand logos for corporate promotion and marketing.
    • Cons: Longer production time and higher cost.

img41

How to Use Large Gel Packs

Large gel packs are commonly used as refrigerants in cold chain transport and storage, due to their ability to maintain low temperatures for extended periods and their ease of use. They are widely applied in the cold chain transport of food, pharmaceuticals, biological products, and other temperature-sensitive items. Below are detailed instructions on how to use large gel packs:

  1. Preparation
    • Select the Right Size and Type: Choose the appropriate size and type of gel pack based on the required temperature range and storage duration.
    • Pre-Freeze: Place the gel pack in a freezer at -18°C or lower for 12-24 hours to ensure it is fully frozen.
  2. Steps for Use
    • Confirm Freezing: Before use, check if the gel pack is completely frozen. A fully frozen pack should be solid and free of liquid movement.
    • Prepare the Cold Chain Container: Ensure that the cold chain container (such as an insulated box or bag) is clean and undamaged, and prepare the items for transport.
    • Position the Gel Packs: Place the gel packs appropriately around the items in the cold chain container, typically around the sides or on the top and bottom, to ensure even cooling.
    • Pack the Items: Place temperature-sensitive items in the container, using appropriate cushioning materials (like bubble wrap or foam) to prevent movement and damage during transport.
    • Seal the Container: Close and seal the container securely to maintain internal temperature stability.
  3. Important Considerations
    • Avoid Direct Contact: Some pharmaceuticals or biological products are highly sensitive to low temperatures. Use a barrier layer (like cardboard or foam) to prevent direct contact with the gel pack.
    • Monitor Temperature: During transport, use a temperature recorder or monitoring device to track temperature changes and ensure it remains within the required range.
    • Check for Leaks: Regularly inspect the gel pack for damage or leaks. Replace any damaged packs immediately.
    • Reusable: Gel packs can be reused, but ensure they are fully refrozen before each use and check for any damage.

img45

Temperature Control and Environmental Impact of Large Gel Packs

Large gel packs offer several key features in temperature control and environmental impact:

  1. Temperature Control
    • Cooling Range: Generally maintains temperatures between 0°C and -10°C, suitable for most cold storage needs of food and pharmaceuticals.
    • Duration: The cooling duration varies depending on the type of gel pack and the environmental conditions. Standard gel packs typically maintain low temperatures for several hours, while high-performance packs can last for tens of hours under optimal conditions.
    • Usage Method: Gel packs require pre-cooling in a freezer for 8-12 hours before use for optimal performance.
    • Temperature Monitoring: For items requiring strict temperature control, it is recommended to use temperature recording devices to ensure that the temperature remains within a safe range during transport and storage.
  2. Environmental Impact
    • Eco-Friendly Materials: Choose environmentally friendly and reusable gel packs to meet cooling needs while minimizing environmental impact.
    • Proper Disposal: Follow local regulations for disposing of used gel packs to reduce environmental pollution.
    • Safe Storage: Store gel packs in a location that is out of reach of children and pets to prevent accidental ingestion or misuse.

Huizhou’s Offerings for Large Gel Packs

Shanghai Huizhou Industrial Co., Ltd. has built a strong reputation for its large gel packs, known for their high performance in various aspects:

  1. High-Efficiency Cooling
    • Long-Lasting Cooling: Huizhou’s gel packs offer excellent cooling performance, maintaining low temperatures over extended periods, making them ideal for long-haul cold chain transport.
    • Even Cooling: The gel packs release cold evenly, preventing abrupt temperature changes and ensuring the safety of temperature-sensitive products.
  2. Environmental Safety
    • Non-Toxic: Made from high-polymer and water-absorbent resin, the gel packs are safe, non-toxic, and do not contaminate food or pharmaceuticals.
    • Reusable: These gel packs can be refrozen and reused, significantly reducing costs and adhering to environmental standards.
  3. Wide Application
    • Versatile: Suitable for the cold chain transport and storage of various temperature-sensitive products, including food, biological products, and pharmaceuticals.
    • Air Transport Compatibility: Designed to meet air transport requirements, ensuring safe passage through air travel inspections.
  4. User-Friendly Design
    • Easy to Use: The gel packs are simple to use—just freeze them in advance, and they’re ready to go. The quantity and placement of the packs can be easily adjusted based on need.
    • Multiple Sizes Available: Offered in a variety of sizes and dimensions to meet different customer needs.
  5. Technological Innovation
    • Advanced Materials: Using cutting-edge biological materials, Huizhou’s gel packs offer superior cooling performance, outperforming traditional ice packs and gel packs.
    • Phase Change Technology: Enhanced cooling effect and longevity through phase change energy storage technology.
  6. Premium Service
    • Customization: Huizhou offers tailored gel pack solutions to meet specific customer needs.
    • Fast Delivery: A well-established production and supply chain management system ensures timely delivery of products.
  7. Reliable Quality
    • Strict Quality Control: Certified by ISO9002 international quality standards, each product undergoes rigorous quality testing to ensure reliability and stability.

img215

Case Studies from Huizhou

Shanghai Huizhou Industrial Co., Ltd. has extensive experience and numerous success stories in cold chain logistics. Here are a few typical case studies that showcase Huizhou’s excellent performance in different scenarios:

  1. Case 1: Pharmaceutical Cold Chain Transport
    • Customer: A large pharmaceutical company needed to transport vaccines from the production site to medical institutions nationwide, requiring strict temperature control throughout the journey to ensure the vaccines’ efficacy.
    • Solution:
      • Product Selection: Huizhou provided high-performance gel packs and phase change material packs to maintain a consistent temperature of 2-8°C.
      • Smart Monitoring: Equipped with temperature recorders and real-time monitoring systems to ensure accurate tracking and recording of temperature data during transport.
      • Packaging Design: A custom insulated box was designed based on the vaccine specifications and transport duration to prevent temperature fluctuations and external temperature impacts.
    • Outcome: The vaccines remained within the required temperature range throughout the transport, ensuring their efficacy and safety. The transport process was smooth, earning high praise and trust from the client.
  2. Case 2: Fresh Food Delivery
    • Customer: A large fresh food e-commerce platform needed to deliver fresh fruits and seafood from the production site to consumers, requiring low-temperature maintenance during delivery to ensure the freshness and quality of the food.
    • Solution:
      • Product Selection: Huizhou’s gel packs were used in combination with insulated boxes to ensure low-temperature preservation during delivery.
      • Customization: Different specifications of gel packs and insulated boxes were customized based on the specific temperature needs of different foods, optimizing the cold chain logistics plan.
      • Logistics Optimization: Delivery routes and schedules were optimized to reduce delivery time and ensure the freshness of the food.
    • Outcome: The fresh food maintained high quality during delivery, resulting in positive consumer feedback and a significant increase in customer satisfaction on the platform. Food loss was effectively reduced, lowering operational costs.

These case studies highlight Shanghai Huizhou Industrial Co., Ltd.’s professional capabilities and flexible solutions in cold chain logistics. Through efficient products, smart monitoring, customized services, and optimized logistics solutions, Huizhou successfully helps clients solve cold chain transport challenges, ensuring product safety and quality, and earning the trust and recognition of clients.

Post time: Aug-27-2024